摘要:为了实现工厂要求在较短时间内获得较厚镀层的目标(40分钟镀锌层达到100μm),本论文研究了快速钾盐镀锌工艺,探讨了工艺参数(温度、搅拌)及添加剂对镀液工作电流密度范围的影响。研究结果表明:适当提高镀液的工作温度及采用搅拌能够提高镀液工作电流密度范围的上限,对在短时间内获得较厚的镀层有利。同时,稀土添加剂CT的采用在一定程度上提高了镀液电流密度的工作范围,对改善镀层的脆性有一定作用。通过对实验参数的优化,得到了最佳配方及生产工艺:氯化锌70g/L ;氯化钾200g/L;硼酸30g/L ;组合光亮剂10g/L;稀土添加剂CT 0.4-0.7g/L;温度30℃;pH值5-6;Dk 0.3-10A/dm2。该工艺需要在搅拌或阴极移动下进行。当采用9A/dm2及以上的电流密度进行电镀时,能够实现40分钟内得到100μm厚的镀层。27736
关键词:钾盐镀锌;快速镀锌;稀土添加剂
Study of Fast Zinc-electroplating in Potassium Salts Solutions
Abstract: In order to obtain a thick zinc plating layer (100μm in 40min), fast zinc-electroplating in potassium salts solutions is studied in this paper. The effects of electroplating parameters and rare earth additive on the working limiting current density is investigated. The results indicated that the increase of bath temperature and the application of stirring could increase the limiting current density and could fulfill the thicker layer in a shorter time. The rare earth additive CT added to potassium salts solution can widen the current density range and decrease the brittleness of zinc plating layer. The optimized formula to the fast zinc-electroplating in potassium salts solutions is: ZnCl2 70g/L ; KCl 200g/L ; H3BO3 70g/L; Combined brightener 10g/L; Rare earth additive CT 0.4-0.7g/L; Temperature 30 ℃; pH 5-6; Dk 0.3-10A/dm2. The aimed electroplating zinc layer with 100μm thick can be obtained when the cathode current density is not less than 9A/dm2 under the stirring condition or cathode movement.
KeyWords:zinc-electroplating in potassium salts; fast zinc-plating; rare earth additives
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